آخرین محصولات

Vertical moulding for green sand casting explained

How does vertical moulding work? Vertical moulding is a very efficient way to quickly and automatically create a string of flaskless high precision moulds that are vertically parted and poured. These are the six operations of the vertical moulding process: Advantages of …

DISA Innovation, Cast Iron Equipment

DISA TOPS Process, Streamlined Gating System: 2008: DISA RP core machine introduced: 2007: DISA 231, world's fastest vertical moulding machine to set new standards in the industry: 2007 ... Improved product costs, sand casting quality and higher total-up time. Working in partnership with customers and each other, makes innovation possible ...

A Casting-Level View of Your Process | DISA Industries

Casting-level tracking extracts full value from that digital investment. With every casting's process history available, foundries can speed up root-cause analysis, reduce scrap and wastage, and make operations more profitable and sustainable. Dr. Per Larsen is Innovation Manager at DISA Industries A/S, part of Norican Group.

DISA´s seamless pouring integration cuts headcount, boosts …

DISA, a Norican Group technology, develops and manufactures a complete range of metal casting production solutions for the ferrous and non-ferrous foundry industries. Headquartered in Taastrup, Denmark, DISA is the world-leading supplier of complete foundry solutions and services, as well as state-of-the-art green sand …

Moulding technologies for green sand casting explained

After cooling, the casting is separated from the mould and the green sand can be re-used. The three most popular automated moulding technologies for green sand casting are vertical, matchplate and horizontal flask moulding. Vertical moulding is predominately used for high volume, high precision casting due to its excellent efficiency and ...

DISAMATIC 240-280

sophisticated process control system. With time-saving options like the Automatic Pattern Changer (), the Automatic Core ... Sungwoo Casting Co. Ltd., Korea "Our DISA 240-C machine still manages to impress with an average uptime of 99.5% since ... Sand consumption max tonnes/h** 93 96 105 114 117 133 140 157 194

Moulding Machines & Foundry Equipment

For the first time ever, foundries can gain full traceability with DISA's ingenious new Trace and Guidance (TAG) concept. TAG adds a unique ID number to each casting to provide the missing link between individual castings quality and their process data like sand compressibility, shot pressure and pouring temperature.

Leading the Charge with DISA Industries: Green …

How does the efficiency and cost-effectiveness of green sand moulding with DISA machines compare to conventional diecasting methods? DISA Moulding technology stands out from permanent …

DISAMATIC® Vertical Green Sand Moulding Machines

We set the standard for green sand vertical moulding technology for speed, quality, reliability, cost effective production and work environment. ... 1,500 foundries all over the world have installed DISAMATIC® moulding machines for production of a wide variety of casting types and sizes. DISAMATIC® is the smart solution for your foundry ...

What is Sand casting & How does it work? Pros & Cons casting

Characteristics of Sand casting. Sand casting is the most versatile among the manufacturing methods and gives engineers the freedom to design complex parts from an unlimited number of metals and alloys.. Over 70% of all metal castings are produced via this process; Sand casting can be produced in a wide range of sizes, from small …

Matchplate moulding for green sand casting explained

The matchplate process offers greater speed and mould accuracy compared to older horizontal techniques like jolt squeeze. Matchplate moulding also offers very fast and simple pattern plate changes, making it perfect for short to medium-run casting production. DISA's Quick Matchplate Changer (QMC) can change matchplates within two minutes.

Casting & Moulding Equipment, Sand Casting

World-class engineering to lower your cost per casting with our moulding and digital solutions. Read more here. DISA® develops and manufactures a complete range of …

A Casting-Level View of Your Process | DISA …

A data-based process view helps foundries find the best machine and process parameters for each pattern and move away from slow, expensive experimentation. But even digitally expert foundries …

DISAMATIC 270-280 Casting Machinery

The highest speed. The DISAMATIC 270 and 280 range harnesses advanced DISA moulding technology to deliver ultimate vertical mould performance: efficient hydraulic and pneumatic operation, rapid sand filling, double-side squeeze, enhanced rigidity – all coordinated by a sophisticated process control system.

DISAMATIC 270-280 Casting Machinery

The DISAMATIC 270 and 280 range harnesses advanced DISA moulding technology to deliver ultimate vertical mould performance: efficient hydraulic and pneumatic operation, …

The 6-Step Process of Sand Casting: A Step-by-Step Guide …

Sand casting is a metal casting process that uses sand as the primary molding material. It is one of the oldest and most widely used casting methods due to its versatility, flexibility, and cost-effectiveness. The working principle of sand casting is relatively simple. A pattern, which is a replica of the desired casting, is created in the …

DISA New Generation Vertical Moulding Machines

Fastest way to produce large castings The DISA New Generation series of vertical green sand moulding machines sets new standards for speed, quality, reliability and cost …

DISA 130

Quality and precision The DISA 130 makes DISA's latest technology affordable for foundries looking for medium capacity output of precision castings. Offering the same mould dimensions as the faster DISA 231, …

DISACOOL

cool and moist sand enables additional cooling of the sand to a temperature below 45°C • Prior to recycling to the main hoppers, sand moisture content is below 2% Process specifications • Casting discharge temperature The final casting temperature is typically between 70 and 90°C with an inlet temperature of approx. 700°C, depending on ...

Optimise your casting process with DISA Trace And …

DISA TAG (Trace and Guidance) is the missing link between process data and quality results. By adding a unique ID to each casting, DISA TAG links every single casting to the specific process data that produced it, from sand compressibility to pouring temperature.

Horizontal moulding for green sand casting …

These are the four main operations in the DISA FLEX horizontal moulding process. They are carried out twice: once to form the top (cope) mould half and then repeated to form the bottom mould half (drag). ... Horizontal …

Casting-Level Tracking Links Process and Quality Data

DISA released a new "casting-level" tracking system called Trace and Guidance (TAG) that establishes a link between process and quality data, allowing green sand foundries to achieve full casting traceability. Foundries can use TAG to trace every casting they produce instead of relying on less accurate batch data. The new system …

Data-Driven Process Analysis for Iron Foundries with Automatic Sand

This paper proposes a methodological framework to develop a data-driven process control using pure industrial production data from a cast iron foundry, despite the limitation of complete casting traceability. The aim is to help sand foundries to produce good castings. A reference foundry, which produces mainly automotive and oven parts …

Big Step Forward for Green Sand Molding | DISA

DISA, the Norican Group business long noted for its automatic green-sand molding machines, has introduced the DISAMATIC ® D5 vertical molding machine. "The digital-ready Disamatic D5 is perfect …

Casting & Moulding Equipment, Sand Casting

Welcome to DISA. DISA develops and manufactures a complete range of metal casting production solutions for the ferrous and non-ferrous foundry industries. A long-standing tradition of innovation, reliability and commitment to providing its customers with competitive business value results in DISA today enjoying the trust and loyalty of leading foundries …

Aluminium castings produced on DISA green …

The DISA Application team engineers can support you at every stage of your aluminium project. They can help you decide whether your aluminium castings will suit the green sand process, select the right equipment, …

DISA TM Mixer Mixing System

Radial water injection into the sand batch prevents granulate formation, thus providing an improved casting surface; High process efficiency and low bentonite requirement; Pneumatic bond injection – the flexible solution The Bond Injection System is an alternative to the addition of bond and sand from the top of the mixer. ... DISA Sand Multi ...

DISA India Equipment Manufacturer

DISA: Renowned for green sand foundry equipment. Wheelabrator: A trusted name in surface preparation equipment. ItalPresseGauss: Leading the industry in high-performance aluminum die casting machines. StrikoWestofen for aluminum melting and dosing technology. SIMPSON: Experts in sand preparation, cooling, reclamation and testing …

Sand Preparation and Cast Cooling Equipment

Modern sand technology begins with the specific treatment of used sand. DISA offers a wide range of equipment to cover all stages of the process, such as cleaning, cooling, homogenizing and mixing as well as complete in-line and tower-type sand plants for all throughput capacities.

DISAMATIC® Vertical Green Sand Moulding Machines

We set the standard for green sand vertical moulding technology for speed, quality, reliability, cost effective production and work environment. ... 1,500 foundries all over the world have installed DISAMATIC® moulding machines for production of a wide variety of casting types and sizes. ... A vertical machine for customers who want to convert ...

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